The Environmental Impact of Rigid PCB Production

The Environmental Impact of Rigid PCB Production

Rigid printed circuit boards can be divided into single panel, double panel and multi-layer board according to the number of layers. The SprintPCB product line includes single panel, dual panel and multi-layer panels. Single panel is only one side of copper foil, simple structure, used in electronic devices, calculators and radios. Dual panels have copper foil on both sides to accommodate more circuit elements for complex electronic devices, and multilayer panels consist of three or more layers of copper foil and insulation layered on top of each other, connected by pre-holes (vias) to accommodate a large number of circuit elements.
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SprintPCB provides one-stop and competitive PCB and PCBA manufacturing services to clients worldwide.

We can provide competitive prices and guarantee the quality requirements of customers without excess quality. Our technical level can meet most of the industrial control and consumer products.

SprintPCB promises product safety with IATF16949, ISO 9001, ISO 14001 ,and UL certifications.

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The advantages of rigid printed circuit boards

Rigid printed circuit board (Rigid PCB) is widely used in electronic equipment, its main advantages are as follows:

1. Stability: The main advantage of rigid PCB is its structural stability. Compared to flexible printed circuit boards, rigid PCBS are physically more stable and not easily bent or twisted.

2. Large capacity: Another advantage of rigid PCBS is that they can accommodate more components and connections, supporting larger components and more complex circuit designs.

3. Durability: Rigid PCB has good durability and can maintain its performance under various environmental conditions, including high temperature, high humidity and high pressure.

4. Cost effectiveness: The manufacturing cost of rigid PCB may be higher than that of flexible PCB, but due to its stability and large capacity, rigid PCB can provide higher cost performance.

The advantages of Rigid PCB make it play a vital role in modern electronic equipment. Whether it is stability, large capacity, durability or cost effectiveness, rigid PCBS can meet the needs of a variety of applications.

Manufacturing process of Rigid PCB

Some of the main steps of the rigid PCB manufacturing process:

Design: Use computer aided design (CAD) software to design circuit diagrams. The function, size, layout and other factors of the circuit to create an effective and workable design.

Plate making: After the design is complete, the design needs to be converted into the actual circuit board. Through lithography technology, ultraviolet light is irradiated on a copper plate covered with a photosensitive material, and then the part that is not irradiated by ultraviolet light is etched through an acidic solution to form a circuit pattern.

Drilling: Drilling holes in the circuit board to install electronic components. This is done using a CNC drilling machine, which allows drilling to be done precisely at the specified location.

Coating: After drilling, a thin layer of copper needs to be plated on the wall of the hole to ensure the conductivity in the hole, which is achieved by electrochemical deposition.

Patch: Mount electronic components to a circuit board. This is done with an automatic mounter, which can quickly and accurately attach components to the specified position.

Welding: The components are welded together with the circuit board to ensure electrical connections. Use wave soldering or reflow welding method to achieve.

Each step requires precise control and rigorous quality checks to ensure the performance and reliability of the final product.

Rigid PCB and OSP surface treatment

In the manufacturing process of Rigid PCB, surface treatment is a key step. Organic Solderability Preservative (OSP) is a common surface treatment technique. OSP surface treatment involves coating the PCB surface with a thin layer of organotin protective film. This treatment method provides good welding performance, but also provides a certain amount of environmental protection. The advantages of OSP surface treatment include good weldability, lower cost and environmental protection. Due to the presence of organotin protective film, OSP-treated PCBS can provide stable welding performance, so that components can be reliably welded to the PCB. In addition, the cost of OSP treatment is relatively low, which can reduce the total cost of PCBS. The materials used in the OSP treatment are environmentally friendly and meet the green manufacturing requirements of modern electronic devices.

Rigid PCB is the core of electronic devices

Rigid PCB (printed circuit board) is a key component in modern electronic equipment, the main advantage is its structural stability. Compared to flexible printed circuit boards, rigid PCBS are more physically stable, less prone to bending or twisting, and can accommodate more components and connections. Due to their rigid structure, rigid PCBS can support larger components and more complex circuit designs. This makes them useful in high-performance applications where large amounts of data and signals need to be processed, such as computers and communication equipment.

Frequently Asked Question

Do you have any question?

We manufacture single-sided, double-sided, and multi-layer rigid PCBs.

Our PCBs are typically made from FR4, a glass-reinforced epoxy laminate material.

We offer several finishes, including HASL, ENIG, Immersion Silver, and OSP.

Our standard lead time is 2 weeks, but expedited services are available.

Yes, we have an experienced design team that can assist with your PCB design needs.

We adhere to IPC standards and conduct rigorous inspections and testing to ensure quality.

Yes, we offer after-sales support and are committed to resolving any issues that may arise.

We package our PCBs in ESD-safe packaging to prevent damage during transit.

We can accommodate orders of all sizes, from prototypes to large-scale production runs.

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